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5 Key Steps to SCADA Server Upgrades

5 Key Steps to SCADA Server Upgrades

Server-based Supervisory Control and Data Acquisition (SCADA) systems are becoming more prevalent across industries. As a result, more critical operations are now reliant on servers with installed application software to operate. Much like any other essential machinery, keeping your SCADA server up-to-date is vital. Unfortunately, poorly executed upgrades may result in a significant disruption to operations.


Over the past 25 years of helping customers with their electrical SCADA servers, APT has learned some hard lessons. But, now we get to let our experience work to your benefit. Below are a few pointers that will help you avoid costly and time-consuming interruptions.


5 Key Steps to SCADA Server Upgrades


Decide what drives your server upgrades

Customers seldom let the pace of SCADA application upgrades drive their business. In most cases, upgrades occur as part of an internal IT roadmap for upgrading their computing equipment based on their operating system or database software.

Prepare a backup plan

Prepare a disaster recovery plan for the operating system, database, application configuration, and accumulated data. 

Ensure that your backups are usable, regularly performed, and test, test, test! 


Several Fortune 100 clients have chosen to forgo this essential function throughout the years because they believe they know how to perform backups. Ultimately, the result is the same. Improper maintenance and testing plans routinely result in the need to rebuild the SCADA system entirely.


Manage your data

Do not overcrowd your SQL database just because you can. Instead, identify your existing regulatory and operational constraints and use them to implement a data archiving strategy. You can use this strategy to archive your old data off of the SCADA system in a secure manner.


Don’t change multiple variables at once

If your SCADA system is integrated via OPC into an HMI data visualization tool like Tableau or a historian like OSIsoft Pi, don’t make changes to the SCADA system and the HMI at the same time. 

Establish a finish line BEFORE you begin 

Upgrading the SCADA server won’t make a field device that doesn’t ping suddenly communicate again. Maintain a record of device status to ensure your systems run smoothly and efficiently. 

APT 4 SCADA Systems

As an electrical contractor, APT specializes in helping customers manage their SCADA equipment and systems. We assist Fortune 100 companies with budgeting, maintaining, upgrading, and running their business safely and efficiently. Make your system more efficient without adding stress. With APT’s seasoned professionals, you can close data gaps and gain control over your equipment. 


Ken Shaffer | APT Engineering Operations Manager


19 Apr, 2024
In the realm of facility management, the importance of a robust power monitoring system cannot be overstated. Think of it as a pyramid with multiple layers, each crucial for the system's optimal performance. From the metering devices capturing raw data to the comprehensive reports generated at the top, every layer plays a pivotal role. But why should you consider upgrading your power monitoring system? Let's delve into the key reasons:  1. Hardware Lifecycle: At the foundation of your power monitoring system lies its hardware components. Over time, these components, including metering devices and servers, reach the end of their lifecycle. Typically, servers have a lifespan of around three years, while metering devices may last up to a decade. Upgrading hardware is imperative to maintain peak performance and ensure accurate data collection. 2. Software Updates: Just as hardware ages, so does the software powering your monitoring system. Manufacturers continually update and improve application and database software to enhance functionality and security. Older versions may lack crucial updates, leaving your system vulnerable to cyber threats. By upgrading, you ensure compliance with IT standards and benefit from the latest features and security measures. 3. IT Compliance and Cybersecurity: In today's digital landscape, cybersecurity is paramount. Outdated software poses a significant risk, as it may lack the necessary defenses against evolving cyber threats. Compliance requirements also evolve, necessitating updates to meet industry standards and safeguard sensitive data. Upgrading your power monitoring system ensures adherence to IT policies and bolsters cybersecurity defenses. 4. Access to New Features: Technology advances at a rapid pace, and your power monitoring system should keep pace. Upgrades often introduce new features and functionalities, such as web-based controls, mobile access, and advanced alarming and notification tools. These enhancements empower users with greater flexibility, efficiency, and insight into power consumption and system performance. 5. Enhanced Functionality: Beyond new features, upgrades expand the functionality of your power monitoring system. This may include support for additional metering devices, web-based management tools, and comprehensive reporting capabilities. By staying up-to-date with the latest software and hardware advancements, you ensure that your system meets the evolving needs of your facility and stakeholders. In conclusion, upgrading your power monitoring system is not just a matter of staying current—it's essential for optimizing performance, ensuring compliance, and safeguarding against cyber threats. By investing in upgrades, you future-proof your facility's monitoring capabilities and empower stakeholders with accurate, actionable data. Don't wait until your system becomes obsolete; prioritize upgrades to unlock the full potential of your power monitoring infrastructure.
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